Indiana Jerry's Tractor

1964 Case 530 CK
Backhoe / Loader
159 Gas Engine

( click on thumbnails for larger photo )

         
Some photos of original tractor - not bad shape...
         
 
         
         
 
The Engine Rebuild Saga - Starting Point - Dirty
( NOTE - I never did this before, and learned as I went along. )
 
         
     
         
Note:  I highly recommend a book called "How to Rebuild and Restore Farm Tractor Engines" by Spencer Yost. 
It's very well laid out, step by step, and has many tips on getting organized.  I read this book "before" getting into the engine, and used the Case Service Manual and Parts Manual to get me through once I started.
         
ENGINE DISASSEMBLY
 
"Gunk" degreased, wiped down, and water wiped.  If it wasn't below freezing outside, I'd have preferred my power washer with hot water and solution for a better cleaning.
         
Valve cover off
 
Rocker Assembly
 
One valve spring had
this rust going on ???
Organization is Key!
 
Push rods organized
 
Rocker assy off
 
Head removed.     The silver surface is the head gasket.
 
 
Crud spot on gasket???
 
There are 4 bolts that hold this steering pivot in place.  The 3rd bolt from the oil filter side is shorter than the other 3.
 
Oil pan is now ready to come off    
Under side with oil pan off
 
    Crankshaft
 
 
Oil Filter Screen - you can see a rubber seal fragment that was caught by it.  Now I have to find out where that came from ?!?
 
Connecting Rod and
bottom of piston.
   
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  Underside of the head
 
One cylinder head
 
Close up of valve seats
 
Head with valves
removed
 
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  Organized with parts in ziploc baggies and then marked on.  Grouped into shoe boxes (free) for better workspace area.
 
Close up of a couple of my "baggies"    
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Bad Piston from carbon chunk that fell in.
 
Remain organized
 
 
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Bottom view
 
Rocker Assembly
 
   
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Crankshaft Pulley
 
Front Crankshaft Seal
 
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Timing Gear Cover
still gas water pump and
governor in tact
 
Governor paddle


 
Front end
timing gears

 
Crankshaft gear with governor weights

 
Timing Marks for
Crank to Camshaft

 
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Oil Pump, Crankshaft, and Camshaft gears
 
Oil Filter Bracket

 
Stay Organized!!!

 
Oil Pump Removed

 
All Bearings Caps Off

 
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Front Main Bearing

 
Mid Main Bearing

 
Rear Main Bearing

 
Almost gutted!!!

 
 
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Camshaft remains
(and pushrod tappets)
CAMSHAFT
 
CRANKSHAFT
 
 
More photos below...


At this point, I sit down, and start measuring EVERYTHING.  And writing it all down.  I made copies of of the critical pages of various manuals and put it all in one spiral bound book.  This allows me to have everything I need in one book, and not worry about ruining my master copy with the oily fingers.

Check all journals for spec, roundness, and taper.  Check all pistons, pins, and sleeves for specs, roundness, and taper.  Check all piston rings and grooves for specs, end gaps, and side clearances.  Check all piston rod bearing clearances with Plastigage.

I had a shop press out the sleeves, and hot tanked the block and head. and other cast parts.  They also magnafluxed it to check for cracks.  They cleaned the intake and exhaust manifold surfaces for mating.  I lapped the valves myself with an autoshop valve grinder.  HINT: Take a small engine repair course at your local college and use all their equipment for working on yours. 
I didn't plan it that way, it was an accidental bonus.

Special thanks to Mike and Penny at
MacDonald Machinery in South Bend, Indiana. 
They were exceptional at getting me many parts, very quickly - AWESOME SERVICE!!!

ALSO...  JC (a retired Case Dealer who helps folks find parts when they need them - as a side job).  If you need anything, get a hold of him on
http://www.ytmag.com/case/wwwboard1.html or I'd be happy to let him know you're looking for something (not sure if he'd want his email on this site).


 

ENGINE RE-ASSEMBLY
I had the engine machine shop do the things I needed them to do.  Sadly the head had some cracks (found by magnafluxing) which explains the rusty valve spring pictured earlier.  JC's looking for a replacement for me.  In the meantime, the rebuild has begun...

 

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Reminder of original
 
Reminder of Original
 
----   ---  Painted after hot tanking at the engine shop --- ----
I grease all surfaces that I want to wipe paint overspray off of later - easy!
I used FORD 1605 Engine Red - enamel from the hardware store.
         
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Sleeves are wire wheeled then lubed.  Removed by shop (in by me) Hot tanked by shop - painted by yours truly! A fine beer helps!!!  
         
All rehoned nicely.2005-12-27 070.jpg (685839 bytes) 2005-12-27 086.jpg (636615 bytes) 2005-12-27 089.jpg (684892 bytes) 2005-12-27 091.jpg (696361 bytes) 2005-12-27 093.jpg (556974 bytes)
3 notches by engine shop indicate 3rd cylinder with notches facing forward. Wet sleeves = O-rings
Quality parts only
 
Hockey stick ends are super handy when working on engines parts. Beautiful huh?!?
All sleeves back in after taking measurements
I read that it's wise to chase all threaded studs since the torques will be affected.
         
Assembly is SLOOOOWWWWWW  -  Rushing or Skipping a step (like chasing threads) "COULD" lead to a leak or build problem once it's all put back together, which would be a MAJOR drag.  I'm really hoping that the time and expense translates to a sweet engine that will last another 40 years.  I really really hope it starts up nicely without any hydraulic leaks...  It would be a MAJOR pain to take it out again, after putting the tractor together again.  I strongly suggest reading the the aforementioned book by Spencer Yost.  Saw it TSC recently as well.
         
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Magnafluxing found two cracks in the block they could fix by drilling through. Two sleeves in - two to go.

 
     
         

NOTE:
A machine shop is run by people (that can make mistakes) that are running a business and might be really busy.  Nobody pays attention to detail as much as you can.  The machine job did an awesome job machining my crankshaft journals (which I measured each journal in four spots to check before and after) but I found they didn't press my front and crank seals in to spec.  I had them redo it with the specs.  Don't depend on somebody to care as much as you do.  Also CASE dealers can supply most parts at competitive prices but I bought my camshaft bushings from the machine shop for $45 (instead of $180 from CASE).  Other than that, the CASE dealer parts were great (the machine shop tip came from JC).

         

The following set of photos represents 12 straight hours of work by myself.  I pulled an all-nighter in the garage and took it from just a painted block on a bench, to a stand mounted motor block near completion.  I now just need to install three more cylinders and I'm done the block.  Haven't started the head yet (still waiting for a replacement).  I installed the crankshaft with new bushings, the camshaft, full front timing assembly (with timing gears, governor, pump, and pulley), disassembled, checked and installed the oil pump, and installed one piston (including checking end gaps and side clearances of the new rings).  Also painted a few other parts to the side, and even installed the dip stick (wow!).  Yep -12 hours.  The I went to my son's hockey game and then to work!

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Crankshaft and Camshaft installed.

 
Oil Pump


 
Messy area it seems.  Notice the Plastigage to check cover plate clearance.
 
Crankshaft
(bottom view)

 
Oil pump installed
(bottom gear)

 
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Governor installed.  Shop pressed in new needle bearings for me.  The front of the motor (including the cover, the gears it protects, and the governor and pump it holds) represents a big chunk of labor time.



 
  NUTS & BOLTS - Here's my process.
 I degrease them.  Blow them dry with compressed air.  Put them in a baggie with brake cleaner and shake them around.  Blow them again.  Now they are dry and oil free.  Truly raw.  I then use the proper Permatex.  This ensures the  surfaces are clean yet slippery to get proper torques and will hold despite vibrations.
 
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This is the actual RED
(no flash used)

 
Flash makes the paint look orange in all the photos.

 
Block is completed except for 3 more pistons pistons.
NOTE - I used engine specific rebuild lube for all surfaces that contact motion (Lubriplate #105 from NAPA).  It's critical to the initial start-up.  Engine oil is thicker, not as slippery, and attracts dust during rebuild before you crank it over.  $4 a tube which should do a whole engine.  Spend the money.
         

OKAY.....   well I last touched this tractor in December, and the cracked magnafluxed head meant I had to wait for a replacement.  BUYER BEWARE!!!  The guy that sold me the original engine (see the filthy thing up top) couldn't find me a replacement head, and then stopped answering my calls and emails altogether.  So $600 clams later, I have a replacement head, and a real bitter taste in my mouth.  But, I'm now back at my engine in April...

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This is my replacement head after I painted it.  Not bad looking.  
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    Locktite!!! Everything!!!  
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  Top Dead Center (TDC) locating per the manual. Not per the manual - but it allows me to see TDC in the front with a hokey jig.
Lines on either side represent the 0.010" of piston travel (about 4 degrees).
         
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Rocker Assembly coming together. Adjusting the valve tappets - real fun!!!
         
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  It's a beautiful thing...  manifold is next...    
         
         
         
         
TRACTOR DIS-ASSEMBLY
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Prep.  Bucket secured way up for front clearance. Rear sterring linkage dropped. Engine separated from front block/tray of tractor. Pump pulled forward from splined shaft off motor.  
         
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Got to remember those wires.  This is my photo before I mark them all up. Splitting the Tractor Engine disconnected from Tranny
         
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The Rigging The Hoisting The Man (aka Dad) My Little Man
         
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The Clutch (yuck) Alternator transferred over Carb removed for cleaning by Apprentice Italo  
         
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The finished product !!!      
         
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The Thumbs Up Installing Installed New distributor and wires The Video
        (had my thumb on the mic)
         
A NOTE on TOOLS

When I started this thing it was research on the internet first, then some books.  I bought the Case Shop Manual, Parts Manual, and also manuals for my loader and backhoe.  I then bought a couple books on engine rebuilding (mentioned earlier).  I read one cover to cover and it set me up in the frame of mind I needed to do this thing properly without frustration.   I did buy some tools.  I bought an engine stand but not a hoist.  I borrowed a chain fall from the ceiling to get it on and off the stand.  I bought a valve spring compressor, a ridge reamer (which was recommended to buy but I didn't even use), ring compressor for installing pistons in final assembly, ring installer/remover (which is critical since installing by hand can easily break your rings as I learned), a honer (which was a waste since the machine shop does a much better job), micrometers and telescoping gauges, digital caliper, dial caliper and magnetic base stand.  I didn't buy good-for-life stuff as I normally do when buying tools.  I bought good-enough tools.  They didn't sacrifice the quality of the job.  I just couldn't use them to make a living with.  The tools were generally cheap and I bought many specialty items on eBay, some items at the NAPA store, and found this neat website with awesome prices for automotive tools.  I also bought some tools that I might have been able to borrow but that I knew I could use again anyway like a 3/4" drive impact socket set for example.  So again, I spent more than planned on for tools, but it was still cheaper than paying somebody else to do the work, and how else could I double check the machine shop's work without a micrometer, or know for sure if it even needed some work.
 

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Wire wheel - very essential This flexible abrasive wheel by 3M is a drill attachment that made cleaning up hardened gaskets or some paint a cinch without any damage to the metal. Ring compressor and installer/remover tool.  Both simple and inexpensive and really handy to prevent damage. Micrometer set in a wooden box with reference blocks($50 on eBay) and telescoping gauge set.  For measuring ID on anything from valve guides to cylinder sleeves and pistons.
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I bought this tool dolly just recently due to this job.  It was soooo handy.  $30 on sale.   Whenever I had to move the engine around or whatever, the tools remained organized and together.  Compressed air hooks on to remain handy.  Highly recommended.
 
Some more painted parts.  Solvent tank in background was useful.
 
  Spark Plug Thread Chaser makes a nice fresh start.