Indiana Jerry's Tractor
1964 Case 530 CK
Backhoe / Loader
159 Gas Engine
| Some photos of original tractor - not bad shape... | ||||
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The Engine Rebuild Saga - Starting Point - Dirty ( NOTE - I never did this before, and learned as I went along. ) |
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Note: I highly recommend a book called "How
to Rebuild and Restore Farm Tractor Engines" by Spencer Yost.
It's very well laid out, step by step, and has many tips on getting organized. I read this book "before" getting into the engine, and used the Case Service Manual and Parts Manual to get me through once I started. |
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| ENGINE DISASSEMBLY | ||||
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| "Gunk" degreased, wiped down, and water wiped. If it wasn't below freezing outside, I'd have preferred my power washer with hot water and solution for a better cleaning. | ||||
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Valve cover off |
Rocker Assembly |
One valve spring had this rust going on ??? |
Organization is Key! |
Push rods organized |
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Rocker assy off |
Head removed. The silver
surface is the head gasket. |
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Crud spot on gasket??? |
There are 4 bolts that hold this steering pivot in
place. The 3rd bolt from the oil filter side is shorter than the
other 3. |
Oil pan is now ready to come off | ||
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Under side with oil pan off |
Crankshaft |
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Oil Filter Screen -
you can see a rubber seal fragment that was caught by it. Now I
have to find out where that came from ?!? |
Connecting Rod and bottom of piston. |
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Underside of the head |
One cylinder head |
Close up of valve seats |
Head with valves removed |
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Organized with parts in ziploc baggies and then
marked on. Grouped into shoe boxes (free) for better workspace
area. |
Close up of a couple of my "baggies" | |||
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Bad Piston from carbon chunk that fell in. |
Remain organized |
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Bottom view |
Rocker Assembly |
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Crankshaft Pulley |
Front Crankshaft Seal |
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Timing Gear Cover still gas water pump and governor in tact |
Governor paddle |
Front end timing gears |
Crankshaft gear with governor weights |
Timing Marks for Crank to Camshaft |
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Oil Pump, Crankshaft, and Camshaft gears |
Oil Filter Bracket |
Stay Organized!!! |
Oil Pump Removed |
All Bearings Caps Off |
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Front Main Bearing |
Mid Main Bearing |
Rear Main Bearing |
Almost gutted!!! |
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Camshaft remains (and pushrod tappets) |
CAMSHAFT |
CRANKSHAFT |
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| More photos below... | ||||
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| ENGINE RE-ASSEMBLY | ||||
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I had the engine machine shop do the things I
needed them to do. Sadly the head had some cracks (found by
magnafluxing) which explains the rusty valve spring pictured earlier.
JC's looking for a replacement for me. In the meantime, the
rebuild has begun...
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Reminder of original |
Reminder of Original |
---- --- Painted after hot
tanking at the engine shop --- ---- I grease all surfaces that I want to wipe paint overspray off of later - easy! I used FORD 1605 Engine Red - enamel from the hardware store. |
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| Sleeves are wire wheeled then lubed. Removed by shop (in by me) | Hot tanked by shop - painted by yours truly! | A fine beer helps!!! | ||
All rehoned nicely.![]() |
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| 3 notches by engine shop indicate 3rd cylinder with notches facing forward. |
Wet sleeves = O-rings Quality parts only |
Hockey stick ends are super handy when working on engines parts. |
Beautiful huh?!? All sleeves back in after taking measurements |
I read that it's wise to chase all threaded studs since the torques will be affected. |
| Assembly is SLOOOOWWWWWW - Rushing or Skipping a step (like chasing threads) "COULD" lead to a leak or build problem once it's all put back together, which would be a MAJOR drag. I'm really hoping that the time and expense translates to a sweet engine that will last another 40 years. I really really hope it starts up nicely without any hydraulic leaks... It would be a MAJOR pain to take it out again, after putting the tractor together again. I strongly suggest reading the the aforementioned book by Spencer Yost. Saw it TSC recently as well. | ||||
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| Magnafluxing found two cracks in the block they could fix by drilling through. |
Two sleeves in - two to go. |
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NOTE: |
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The following set of photos represents 12 straight hours of work by myself. I pulled an all-nighter in the garage and took it from just a painted block on a bench, to a stand mounted motor block near completion. I now just need to install three more cylinders and I'm done the block. Haven't started the head yet (still waiting for a replacement). I installed the crankshaft with new bushings, the camshaft, full front timing assembly (with timing gears, governor, pump, and pulley), disassembled, checked and installed the oil pump, and installed one piston (including checking end gaps and side clearances of the new rings). Also painted a few other parts to the side, and even installed the dip stick (wow!). Yep -12 hours. The I went to my son's hockey game and then to work! |
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Crankshaft and Camshaft installed. |
Oil Pump |
Messy area it seems. Notice the Plastigage
to check cover plate clearance. |
Crankshaft (bottom view) |
Oil pump installed (bottom gear) |
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Governor installed. Shop pressed in new
needle bearings for me. The front of the motor (including the
cover, the gears it protects, and the governor and pump it holds)
represents a big chunk of labor time. |
NUTS & BOLTS - Here's my process. I degrease them. Blow them dry with compressed air. Put them in a baggie with brake cleaner and shake them around. Blow them again. Now they are dry and oil free. Truly raw. I then use the proper Permatex. This ensures the surfaces are clean yet slippery to get proper torques and will hold despite vibrations. |
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This is the actual RED (no flash used) |
Flash makes the paint look orange in all the
photos. |
Block is completed except for 3 more pistons
pistons. NOTE - I used engine specific rebuild lube for all surfaces that contact motion (Lubriplate #105 from NAPA). It's critical to the initial start-up. Engine oil is thicker, not as slippery, and attracts dust during rebuild before you crank it over. $4 a tube which should do a whole engine. Spend the money. |
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OKAY..... well I last touched this tractor in December, and the cracked magnafluxed head meant I had to wait for a replacement. BUYER BEWARE!!! The guy that sold me the original engine (see the filthy thing up top) couldn't find me a replacement head, and then stopped answering my calls and emails altogether. So $600 clams later, I have a replacement head, and a real bitter taste in my mouth. But, I'm now back at my engine in April... |
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| This is my replacement head after I painted it. Not bad looking. | ||||
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| Locktite!!! | Everything!!! | |||
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| Top Dead Center (TDC) locating per the manual. |
Not per the manual - but it allows me to see TDC
in the front with a hokey jig. Lines on either side represent the 0.010" of piston travel (about 4 degrees). |
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| Rocker Assembly coming together. | Adjusting the valve tappets - real fun!!! | |||
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| It's a beautiful thing... manifold is next... | ||||
| TRACTOR DIS-ASSEMBLY | ||||
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| Prep. Bucket secured way up for front clearance. | Rear sterring linkage dropped. | Engine separated from front block/tray of tractor. | Pump pulled forward from splined shaft off motor. | |
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| Got to remember those wires. This is my photo before I mark them all up. | Splitting the Tractor | Engine disconnected from Tranny | ||
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| The Rigging | The Hoisting | The Man (aka Dad) | My Little Man | |
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| The Clutch (yuck) | Alternator transferred over | Carb removed for cleaning by Apprentice Italo | ||
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Fan blade and bell were marked with reflective tape so I could use a laser tach for setting it up later. | |
| The finished product !!! | ||||
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| The Thumbs Up | Installing | Installed | New distributor and wires | The Video |
| (had my thumb on the mic) | ||||
| A NOTE on TOOLS | ||||
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When I started this thing it
was research on the internet first, then some books. I bought the
Case Shop Manual, Parts Manual, and also manuals for my loader and
backhoe. I then bought a couple books on engine rebuilding
(mentioned earlier). I read one cover to cover and it set me
up in the frame of mind I needed to do this thing properly without
frustration. I did buy some tools. I bought an engine
stand but not a hoist. I borrowed a chain fall from the ceiling to get
it on and off the stand. I bought a valve spring compressor, a
ridge reamer (which was recommended to buy but I didn't even use), ring
compressor for installing pistons in final assembly, ring
installer/remover (which is critical since installing by hand can easily
break your rings as I learned), a honer (which was a waste since the
machine shop does a much better job), micrometers and telescoping
gauges, digital caliper, dial caliper and magnetic base stand. I
didn't buy good-for-life stuff as I normally do when buying tools.
I bought good-enough tools. They didn't sacrifice the quality of
the job. I just couldn't use them to make a living with. The
tools were generally cheap and I bought many specialty items on eBay,
some items at the NAPA store, and found this neat
website with awesome
prices for automotive tools. I also bought some
tools that I might have been able to borrow but that I knew I could use
again anyway like a 3/4" drive impact socket set for example. So
again, I spent more than planned on for tools, but it was still cheaper
than paying somebody else to do the work, and how else could I double
check the machine shop's work without a micrometer, or know for sure if
it even needed some work. |
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| Wire wheel - very essential | This flexible abrasive wheel by 3M is a drill attachment that made cleaning up hardened gaskets or some paint a cinch without any damage to the metal. | Ring compressor and installer/remover tool. Both simple and inexpensive and really handy to prevent damage. | Micrometer set in a wooden box with reference blocks($50 on eBay) and telescoping gauge set. For measuring ID on anything from valve guides to cylinder sleeves and pistons. | |
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I bought this tool dolly just recently due to this
job. It was soooo handy. $30 on sale. Whenever I
had to move the engine around or whatever, the tools remained organized
and together. Compressed air hooks on to remain handy.
Highly recommended. |
Some more painted parts. Solvent tank in
background was useful. |
Spark Plug Thread Chaser makes a nice fresh start. | ||